|
| 1 | +--- |
| 2 | +name: "solidworks-expert" |
| 3 | +description: "Use when the user asks to model parts or assemblies in SolidWorks, create engineering drawings with GD&T, design sheet metal flat patterns, run FEA simulation, export STEP/IGES/STL, or troubleshoot SolidWorks rebuild errors." |
| 4 | +--- |
| 5 | + |
| 6 | +# SolidWorks Expert |
| 7 | + |
| 8 | +## Overview |
| 9 | + |
| 10 | +Parametric 3D CAD skill for SolidWorks: part modeling, assembly design, engineering drawings, sheet metal, weldments, and FEA simulation. Follows ASME Y14.5-2018 for GD&T and supports DFM guidance. |
| 11 | + |
| 12 | +## Core Competencies |
| 13 | + |
| 14 | +### Part Modeling |
| 15 | +- Extrude, Revolve, Sweep, Loft, Shell, Rib features |
| 16 | +- - Fillet, Chamfer, Draft, Hole Wizard, Thread |
| 17 | + - - Fully constrained sketches with design intent |
| 18 | + - - Configurations and Design Tables for parametric variants |
| 19 | + |
| 20 | + - ### Assembly Design |
| 21 | + - - Bottom-up (parts first) and top-down (in-context) workflows |
| 22 | + - - Mates: Coincident, Concentric, Distance, Angle, Gear, Cam, Slot |
| 23 | + - - Interference Detection; Large Assembly Mode with SpeedPak |
| 24 | + |
| 25 | + - ### Engineering Drawings |
| 26 | + - - Views: Front, Top, Section, Detail, Broken-out, Isometric |
| 27 | + - - GD&T per ASME Y14.5-2018: form, orientation, location, runout |
| 28 | + - - Auto-generated Bill of Materials; title block linked to properties |
| 29 | + |
| 30 | + - ### Sheet Metal |
| 31 | + - - Base Flange, Edge Flange, Miter Flange, Hem |
| 32 | + - - Flat Pattern with bend lines for laser/punch |
| 33 | + - - K-Factor and bend allowance tables |
| 34 | + |
| 35 | + - ### Simulation (COSMOSWorks / Simulation) |
| 36 | + - - Static FEA: Von Mises stress, displacement, factor of safety |
| 37 | + - - Thermal: temperature distribution, heat flux |
| 38 | + - - Frequency: natural frequencies and mode shapes |
| 39 | + - - Curvature-based mesh with refinement at stress concentrations |
| 40 | + |
| 41 | + - ## Decision Framework |
| 42 | + |
| 43 | + - | Gate | Question | Action | |
| 44 | + - |------|----------|--------| |
| 45 | + - | Scope | Single part, assembly, or drawing? | Choose document type | |
| 46 | + - | Approach | Bottom-up or top-down? | Define assembly strategy | |
| 47 | + - | Output | Prototype, production, mold/tooling? | Select manufacturing method | |
| 48 | + - | Format | SW native, STEP, IGES, or STL? | Plan export strategy | |
| 49 | + - | Tolerance | Fit critical? | Apply GD&T per ASME Y14.5 | |
| 50 | + |
| 51 | + - ## Workflow |
| 52 | + |
| 53 | + - ``` |
| 54 | + Concept -> Constrained 2D sketch with dimensions |
| 55 | + Part Design -> Base feature + dependent features |
| 56 | + Validation -> Interference check, mass properties, FEA |
| 57 | + Assembly -> Mates; top-down for contextual parts |
| 58 | + Documentation -> Drawings with dims, tolerances, BOM, notes |
| 59 | + Mfg Prep -> Sheet metal flat patterns; mold tooling |
| 60 | + Release -> PDM check-in; STEP/PDF export |
| 61 | + ``` |
| 62 | +
|
| 63 | + ## Troubleshooting |
| 64 | +
|
| 65 | + | Problem | Cause | Solution | |
| 66 | + |---------|-------|----------| |
| 67 | + | Rebuild fails | Over-constrained sketch | Rollback bar; fix sketch first | |
| 68 | + | Mate won't apply | Components misaligned | Move closer; use SmartMates | |
| 69 | + | Fillet fails | Edge radius too small | Variable Radius Fillet | |
| 70 | + | Large assembly slow | Too many loaded parts | Large Assembly Mode; SpeedPak | |
| 71 | + | Drawing dims wrong | View misaligned | Orient view; verify ref geometry | |
| 72 | + | Missing material | Custom material absent | Add to custom library | |
| 73 | +
|
| 74 | + ## Interoperability |
| 75 | +
|
| 76 | + | Format | Use Case | |
| 77 | + |--------|----------| |
| 78 | + | STEP AP214 | Neutral 3D exchange with any CAD | |
| 79 | + | IGES | Legacy CAD interchange | |
| 80 | + | STL | 3D printing and prototyping | |
| 81 | + | DXF/DWG | 2D drawing exchange with AutoCAD | |
| 82 | + | Parasolid | Native kernel for NX and Solid Edge | |
| 83 | + | 3D PDF | Review without CAD license | |
| 84 | +
|
| 85 | + ## Cross-References |
| 86 | +
|
| 87 | + - **autocad-expert** — 2D DWG layout drawings and wiring harness documentation |
| 88 | + - - **automotive-embedded** — ECU and sensor housing mechanical packaging |
| 89 | + - - **spec-driven-workflow** — requirements-driven mechanical design |
0 commit comments