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feat(engineering): add solidworks-expert skill — 3D modeling, GD&T, FEA, sheet metal
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---
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name: "solidworks-expert"
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description: "Use when the user asks to model parts or assemblies in SolidWorks, create engineering drawings with GD&T, design sheet metal flat patterns, run FEA simulation, export STEP/IGES/STL, or troubleshoot SolidWorks rebuild errors."
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---
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# SolidWorks Expert
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## Overview
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Parametric 3D CAD skill for SolidWorks: part modeling, assembly design, engineering drawings, sheet metal, weldments, and FEA simulation. Follows ASME Y14.5-2018 for GD&T and supports DFM guidance.
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## Core Competencies
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### Part Modeling
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- Extrude, Revolve, Sweep, Loft, Shell, Rib features
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- - Fillet, Chamfer, Draft, Hole Wizard, Thread
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- - Fully constrained sketches with design intent
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- - Configurations and Design Tables for parametric variants
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- ### Assembly Design
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- - Bottom-up (parts first) and top-down (in-context) workflows
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- - Mates: Coincident, Concentric, Distance, Angle, Gear, Cam, Slot
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- - Interference Detection; Large Assembly Mode with SpeedPak
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- ### Engineering Drawings
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- - Views: Front, Top, Section, Detail, Broken-out, Isometric
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- - GD&T per ASME Y14.5-2018: form, orientation, location, runout
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- - Auto-generated Bill of Materials; title block linked to properties
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- ### Sheet Metal
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- - Base Flange, Edge Flange, Miter Flange, Hem
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- - Flat Pattern with bend lines for laser/punch
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- - K-Factor and bend allowance tables
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- ### Simulation (COSMOSWorks / Simulation)
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- - Static FEA: Von Mises stress, displacement, factor of safety
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- - Thermal: temperature distribution, heat flux
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- - Frequency: natural frequencies and mode shapes
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- - Curvature-based mesh with refinement at stress concentrations
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- ## Decision Framework
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- | Gate | Question | Action |
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- |------|----------|--------|
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- | Scope | Single part, assembly, or drawing? | Choose document type |
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- | Approach | Bottom-up or top-down? | Define assembly strategy |
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- | Output | Prototype, production, mold/tooling? | Select manufacturing method |
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- | Format | SW native, STEP, IGES, or STL? | Plan export strategy |
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- | Tolerance | Fit critical? | Apply GD&T per ASME Y14.5 |
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- ## Workflow
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- ```
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Concept -> Constrained 2D sketch with dimensions
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Part Design -> Base feature + dependent features
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Validation -> Interference check, mass properties, FEA
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Assembly -> Mates; top-down for contextual parts
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Documentation -> Drawings with dims, tolerances, BOM, notes
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Mfg Prep -> Sheet metal flat patterns; mold tooling
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Release -> PDM check-in; STEP/PDF export
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```
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## Troubleshooting
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| Problem | Cause | Solution |
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|---------|-------|----------|
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| Rebuild fails | Over-constrained sketch | Rollback bar; fix sketch first |
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| Mate won't apply | Components misaligned | Move closer; use SmartMates |
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| Fillet fails | Edge radius too small | Variable Radius Fillet |
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| Large assembly slow | Too many loaded parts | Large Assembly Mode; SpeedPak |
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| Drawing dims wrong | View misaligned | Orient view; verify ref geometry |
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| Missing material | Custom material absent | Add to custom library |
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## Interoperability
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| Format | Use Case |
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|--------|----------|
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| STEP AP214 | Neutral 3D exchange with any CAD |
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| IGES | Legacy CAD interchange |
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| STL | 3D printing and prototyping |
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| DXF/DWG | 2D drawing exchange with AutoCAD |
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| Parasolid | Native kernel for NX and Solid Edge |
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| 3D PDF | Review without CAD license |
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## Cross-References
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- **autocad-expert** — 2D DWG layout drawings and wiring harness documentation
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- - **automotive-embedded** — ECU and sensor housing mechanical packaging
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- - **spec-driven-workflow** — requirements-driven mechanical design

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