PC floppy troubles

[f-bone]

Hi,

I tried with a modded for Amiga ALPS floppy but it doesn't work. I actually think I burned something on the floppy (as now it won't work as standalone inside the Amiga - used to) and also fried R5.

What I want to do is to print a case and create a df1 floppy that can be used to copy disks to the internal Amiga floppy.

Any ideas?

[RetroNynjah]

I don't know anything about modded for Amiga ALPS floppies but it should be quite hard to fry R5 since it's a 12k pull-up resistor. Even if that resistor was connected directly between +5V and GND the resistance would be too high to allow any noticable current flow.

Is it possible that you reversed the power connector?
That would kill the floppy drive.

[f-bone]

its possible I reversed the connection or went a pin to the right, I now replaced the resistor and have the following behavious (btw a modded ALPS or whatever brand is enabling it to work with Amigas - normal PC floppies wouldn't otherwise):

1. using your adapter and gotek works either externally (but no internal floppy connected) or as standalone internally
2. adapter + gotek + internal floppy, the gotek as df0 works using a boot switch for df0/df1 but when the gotek is set as df1 the internal now df0 floppy wont read disks, this configuration would also allow to copy disks from gotek to floppies but does not work
3. adapter+floppy does not work at all - this was my main wish to build an external floppy and use it in conjunction with the internal floppy.. if that worked I would opt for a df2 floppy so with 3 floppies connected I could play a 3-floppy game without swapping disks like we did back in the day

I hope Im not wasting your time - maybe someone else can verify my findings so that I know Im not missing something or going crazy :D

[RetroNynjah]

It's been a couple of years since I designed this and I was unsure whether I tested external 3.5" floppy or not back then since all I needed it for initially was an external Gotek (I already have external floppy drives).
I just tested it with internal Gotek together with an external Floppy and I can read from both the drives.
I don't have a DF0/DF1 switch so I can't test that thing though.

If an external Gotek works fine with the adapter but an external floppy does not work with the adapter then it sounds like you are either lacking 12V supply from the disk drive port (pin 23) or maybe you are using some non TTL level logic ICs (IC1/IC2) that aren't using the right levels for the drive interface and that the Gotek maybe is more forgiving about the levels than the floppy drive.
First measure the 12V level on the floppy connector on the adapter. This is the pin assignments for the power connector:

What's the part number of the logic chips you are using? The one I tested with is using 74HCT chips for both IC1 and IC2 but it is designed for 74LS chips so any of those should probably be ok while 74HC and some other variants might not work.

[f-bone]

Hi thanks for your input!

I tried again today but to no avail. When both drivers are connected (floppy internally, gotek externally) the system gets confused. It even shows 4 drives available in xcopy as shown in picture. Also the normal floppy won't work externally at all. The gotek when standalone works externally in this new test.

[RetroNynjah]

Did you verify that the external disk receives 12V?

[f-bone]

yes I did.. infact my test bed A1200 had a bad trace from and old S/C which I found out today and repaired (https://www.facebook.com/RetroLabAthens/ we know our way around a little bit!) but my A500+ test bed was ok all along with 12V present... I was hoping we could modify your design even using jumpers or cut traces on current PCB and do further testing. I am not good at designing things - I am ok with repairing them..

[RetroNynjah]

I can't reproduce your problems. That's why I asked what partnunbers you used for the chips. If yours are different from mine then that could be somethingfor me to try.
I tried copying a disk using X-Copy the other day. I copied from internal Gotek to external 3.5" and it worked fine. I have now tried from internal 3.5" to external 3.5" and that works too except for some verify errors that is most likely caused by a wonky drive.
Here's a video from X-Copy and the two 3.5" drives. I hope you can see it. My computer doesn't show any confusion about the drives.

20220328_181250.mp4

[RetroNynjah]

I have reproduced you problem now but with a later revision of my board. I made a Rev 2 that I never tested and therefore never published. I built it now and the Rev 2 didn't work. It detects four drives just as you described.

The Rev 1 gerbers that were on github doesn't seem to be the exact same version as the Rev 1 PCB I was testing with. The silkscreen is different and I thought that was the only update I did before publishing but something else must have happened to the PCB between my version and the one that I published.
It will take me some time to figure out what happened to it so that I can repair it and repair my Rev 2. It's possible that it's an error that can be patched but meanwhile I have replaced the gerbers on Github with the version that I have tested and that works.
I'm really sorry about these problems. I can send you a couple of boards of the older version that works for me if you want them.

[f-bone]

Thank you for spending time on this! I'm glad that at least you did reproduce the issue so we can fix it! I hope it's possible to patch current boards as I made 3pcs with db23 and these don't come by easy ☺️☺️☺️ and still have a couple of spare boards.. if you're in Europe then maybe sending me a board or two would be nice. I'll pay for shipping.

[RetroNynjah]

Can I reach you at the repairlab address on your facebook page?

[f-bone]

Sure!

[RetroNynjah]

The issue I was having when reproducing the problem was a floppy drive problem. I still can't reproduce the problem using good working floppies or Goteks.
I have restored the updated Rev 1 gerbers again since they don't seem to be the issue.

I will also upload my Rev 2 gerbers later which I have finally tested now after a couple of years :)
The Rev 2 changes are mostly cosmetic. The power connector is rotated so that it's possible to install a right-angle connector which makes it possible to use a power connector on the board even when mounting in an enclosure.

[f-bone]

thank you for all your efforts! I guess the ball is now in my court! --I will keep testing it (I have rev2 only at the moment) using new ICs too - will try HCT instead of LS.

[RetroNynjah]

The Revision you have should be Rev 1 too but the final version of Rev 1.
The one I had was a preview of Rev 1 which didn't have all the silkscreen added yet. There were no other differences that I could see except for silkscreen. You should have the earlier Rev 1 in your mail in a few days if you want to test it.

I have finally tested the chaining of extra external drives connected through my floppy adapter. This should have been tested years ago.
Gotek or floppy on floppy interface J2 on the floppy adapter should be DF1 when floppy adapter is connected directly to Amiga external drive port.
Other external floppy connected through J4 on floppy adapter should then become DF2.
Unfortunately that doesn't seem to work correctly so I'm currently trying to find out what's wrong. I will maybe have to create another revision to fix that before I publish anything more.

[f-bone]

Nice! Also thank you for sending the boards will report back on any findings I have after further testing. 🙏